John deere gator clutch problems.

John Deere 6X4 Gator utility vehicle clutch kit includes a new primary and new secondary clutch as well as a new drive belt. This clutch kit is for the John Deere 6X4 Gator that was manufactured from 1993 through 2004. The 1993 through 2004 gators will have rectangular headlights. If your gator has round headlights it is a T series gator and ...Primary Drive Clutch With Puller AM138487 for John Deere 4X2 4X4 6X4 Trail Gator. Note: When ordering to replace AM134011 and AM128795 before serial number 016682 also order AM138486 secondary clutch. Part Number: AM138487, VGA10112, AM135531, AM134012, AM140986, AM127504, AM128795, AM129846, AM130653, VGA10208, AM134011, JDG1641, JDG11200.Being you are on clutches on this forum. Thoughts on my issue below. I would assume either a belt or clutch rebuild would fix an intense squeal when I start my gator. 2013 825i. 2013 825i, Green and Yellow, interior led lights, exterior front and rear led lights, windshield, winch, plow. Like.belt squeal. I just replaced my drive belt on my 855d S4 about a month and a half ago, I used a gates 32G4588, I installed it while I was installing my turbo as I was getting a bit of belt squeal but no real other symptoms, I took the gator to Texas and did some deer hunting and a bit of driving around, while I was there I started experiencing ...Oct 19, 2021 · 4319 posts · Joined 2015. #3 · Oct 19, 2021. Contact the Clutch Doc at [email protected]. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 synthetic winch-Electric Dump- Gillmore Seat Covers, Jensen HD Stereo with ...

Use it to compare the symptoms of your John Deere Power Reverser Problems with the possible causes. Problem. Possible Causes. Erratic Operation. Defective components, incorrect installation, loose connections. Noisy Operation. Incorrect lubrication, worn-out parts, tight bearings. Vibration. Misaligned drive belts, incorrect tension, loose pulleys.3 posts · Joined 2020. #3 · Apr 2, 2020. thank you, I bought the gator used, I replaced the parts after the belt came off the first time, lost all the parts on the ground somewhere, bought new parts from JD and installed, the bolt holding clutch on came out after 40' and belt came off in about 100', I replaced belt and bolt and drove back to ...4 posts · Joined 2012. #1 · Jul 26, 2012. I have had my 825i gator with deluxe cab for five weeks and it has been back to the dealer at least 6 times for different issues. I am looking for some input as to what other issues 825i owners have experienced. So far I have had a problem with the shock on the drivers side door which keeps coming off.

Dave, Thank you for the kind words, it has been our pleasure working with you. Best Regards, @Bradhill - Brad Hill @MBDiagMan - Larry "Doc" Bible. JD Clutch Doc. [email protected]. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights ...

Here is a picture of my Gator. The secondary/driven clutch is at the bottom and you can see the belt is at the very top when it's not running. You can also see how the primary/drive clutch has opened all the way letting the belt "fall" down to the shaft. It is not tight and the belt has some clearance on either side when it's at the bottom.Are you in the market for a versatile utility vehicle that can handle tough terrain and heavy loads? Look no further than the John Deere Gator UTV. Built with durability and perfor...Clutch problems? Here is a quick fix.Problem is the old Kawasaki has the Tapered shaft for the driven clutch for the gator, and this 22hp Predator has has a 1 inch straight shaft. ... If you contact them do NOT mention you are putting the clutch in a John Deere product. They have a non-disclosure non-compete contract with Deere.Description. John Deere Gator Clutch Shim Pack. Often, the Gator 825i will not shift properly because the clutch will not fully disengage at idle. The problem may be that the clutch will not fully open making the belt rub on the outside edge of the Primary clutch. These shims go between the two halves of the clutch and space the outer clutch ...

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825i secondary clutch 1.jpg. 117.5 KB Views: 4,424. 2012 JD855D OPS Black Poly Roof, Deluxe Cargo Box, Front and Rear Protection, Power Lift, Front Hood Rack, Rear Screen (homemade), 800 Watt Inverter, 2500lb Winch installed in cargo bed, Front and Rear LED auxiliary lighting (4" square 27 watt), Front and Rear CV Guards, Koplin Side Mirrors.

John Deere Gator 825i Clutch Problems. A grave problem with the Gator 825i is the clutch issues. The clutch doesn’t open properly at idle, which causes significant issues in shifting. Or you may come across a disturbing noise from the primary clutch. Fixes To Try Out ; Unfortunately, there is not much you can do about it. I have no idea if the clutch in your Gator version is the same as that in the 825i and 855D, but if it is, these clutches do present problems. I am seeking help for my 825i at the moment. I only posted last night and haven't had any replies, but if you would like to follow along the thread is in the 825i Tech Forum.Remove the belt cover from the bottom of the Gator. Clean any debris or dirt in the primary clutch. Use spray lubricant on the pinpoints on the primary clutch. Watch the clutch in action to see if it fully withdraws at idle and slides forward when you open the throttle. Locate the idle adjustment screw on the primary clutch.What you really need to do this is a lot of HEAT to soften the Loctite on the set screw, but that step is not mentioned in the Technical Manual. The full pro...Clutch Problems. Hadn't ran my machine for about a week. Fired it up, backed out of the garage, let off the gas, and the machine keeps slowly moving in reverse. Couldn't get it to shift to neutral without shutting off the engine. Fired it back up and it …

Aug 31, 2019 · Contact JD Clutch Doc at [email protected] for more information on a permanent solution. We would be happy to work with your dealership to resolve this issue for you! 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 ... 825i secondary clutch 1.jpg. 117.5 KB Views: 4,424. 2012 JD855D OPS Black Poly Roof, Deluxe Cargo Box, Front and Rear Protection, Power Lift, Front Hood Rack, Rear Screen (homemade), 800 Watt Inverter, 2500lb Winch installed in cargo bed, Front and Rear LED auxiliary lighting (4" square 27 watt), Front and Rear CV Guards, Koplin Side Mirrors.I'd check with John Deere try Pattisue 1-800-537-8233 EXT 3226 she could tell you. 550 S4 JD Green and Yellow, Lexan Vented Windshield, 3000LB Winch, Bighorn Tires, Alum. Alloy Wheels, Poly Roof, Brush Guard, Rear Bumper, Turn Signals, Flasher, and Stop Lights. Side Mirrors and Rear view mirror. Like.10 posts · Joined 2015. #1 · Jun 24, 2015. I have a late 90's m-gator with the 3 cyl Yanmar diesel engine. My issue is that the top out speed of this machine is currently 7-10 mph. I cannot figure out where my issue is. I also have a newer mid 2000's M-Gator A1 and its top out speed is 25-30 so I know that i have an issue with the older one.xcopterdoc. 250 posts · Joined 2013. #2 · Dec 27, 2014. If its really in gear, the secondary clutch will stop turning. Try this... with the engine OFF. disconnect shift rod from arm on transmission. Move arm all the way fwd or rev. Now roll the machine fwd or rev.My uncle has an older Gator 4x2 (not sure of the model number or year, we couldn't find it while looking) and he needs to replace the secondary clutch. He got it when he moved into a new house last year, and it needed a little work. One of the issues seems to be that the bolt holding the secondary/driven clutch to the transmission backed out ...DeereSales101. 709 posts · Joined 2013. #5 · Mar 17, 2014. No. That clutch set up on that machine is a loose belt. However, if you are in Neutral, and the clutch is spinning fast enough to engage it, then yes it will turn the belt. Ideally, the belt should NOT be turning at idle. If it IS, the clutch is not fully disengaging.

This is pretty much an on going problem with Gator clutches I have found out. Other equip: 1982 IH 274 diesel, 1957 Farmall Cub, 1992 33" cut Snapper rear engine rider, 1984 30" cut Snapper rear engine rider. The 2020 Gators have an electronic clutch engagement system for 4wd and diff lock.260 posts · Joined 2015. #1 · Jul 23, 2015. The dealership called, my 860i showed up early. However tomorrow is a state holiday and i cant pick it up till Saturday. 1. 2016 RSX860i-. Fox 2.0 Shocks. Sport Seat-Sport Steering-. Power Steering-.

Bradhill. 4319 posts · Joined 2015. #4 · Jan 20, 2021. The leading cause of belt failure is heat. Operating the Gator for extended periods in high gear or not using low when climbing hills can lead to belt failure. Additionally a sticking clutch can cause premature wear on the belt, overtime this certainly could cause belt failure.Jun 29, 2020 · 2030A Pro Gator issues... One of our 2030A Pro Gators is having clutch problems. There's not much in the tech manual- just the adjustment procedure for the cable. I followed that and its adjusted correctly. Here's my issue- I'm able to start the engine, shift into 1st (or any other gear) and let the clutch pedal completely out and the engine ... Search Parts Catalog. Model. This model may be registered under the manufacturer's OEM warranty. Please see warranty statement and contact your dealer before repairing. Feedback. Find your owner's manual and service information. For example the operator's manual, parts diagram, reference guides, safety info, etc.Jun 22, 2015 · Remove the cover, remove the center rwtainer bolt, thread in the tool and turn until it pops loose. Be ready to catch the clutch, then just peel the belt off and lift it out. Installation is reverse of removal, using the retainer bolt to draw it in place. Hope this helps. Doc the Clutch Man. Gator 825i. HPX615E Work Series Utility Vehicle. HPX615E. Electronic switch for instant 4WD engagement. New dash display, including fuel gauge. 16.4 cu ft (.46 cu m) cargo box with a 1,000 lb (450 kg) capacity. Real dumping cargo box with pickup-style tailgate.Part Number: AM138529. Efficient Power Utilization: The clutch optimizes engine power, providing smooth acceleration, enhanced hauling and towing, and improved hill-climbing capabilities. This ensures that every bit of engine power is utilized for maximum performance. Reliable Performance & Braking: The assembly provides enhanced traction …Need JDG11851 Secondary Clutch Removal Tool. I have a very frustrating situation. I own a 2020 XUV 590M S4 that doesn't shift well. Whether or not the engine is running, the wheels need to be in exactly the right position to shift at all and often I can't find all of the gear positions. The shift cable is very smooth.Read here: Gator Clutch Problem Bobby . Reactions: eyeboltman and Old Cajun. Save Share. Like. Old Cajun ... John Deere 4066R Deluxe Cab, 440R MSL Loader, AY11E72 4-in-1 Bucket, 485A Backhoe John Deere 2032R, Tektite Cab, 220R Loader, 62D Deck, HD60 Snowblower

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These are the parts on your John Deere XUV855M 4X4 Gator Utility Vehicle & Parts List that need to be regularly serviced. Part. Hour Interval. Price. 1 - Fuel Filter M801101. Every 200. Not Sold Online. 2 - Engine Oil Filter M806418. Every 50/200.

N. nackesww. 10 posts · Joined 2020. #9 · Aug 7, 2021. My wife wanted a work vehicle gator for her gardening and farm chores. So I took her to our local John Deere dealer and told her to pick out the one she wanted while I was picking up parts for a tractor I was working on. She fell in love with the RSX860M.Search Parts Catalog. This model may be registered under the manufacturer's OEM warranty. Please see warranty statement and contact your dealer before repairing. Find your owner's manual and service information. For example the operator's manual, parts diagram, reference guides, safety info, etc.J. jtsgator Discussion starter. 1 post · Joined 2012. #1 · Aug 22, 2012. I have a 625i w/187 hrs. and at idle or low speed, the engine rpms fluctuates enough to engage the clutch in and out. The dealer's tech. said i need a new throttle assembly for the tune of around $800. Worse yet, he said it will happen again at around another 200 hrs.2.7 Hours in on the new machine and the clutch is bad. Dealer picking it up for service. ... I am also struck by the perception that a sizable percentage of the comments/problems seem related to the Gator transmission and/or clutch regardless of specific model. ... A forum community dedicated to John Deere Gator owners and enthusiasts. Come ...I fixed the John Deere gator shifting problem with a bicycle brake. It was a quick fix and I hope to design something even better in the future. I can’t bel...1 post · Joined 2022. #1 · Dec 4, 2022. Wanted to let Gator owners know about the best person for clutch repair. I have been dealing with clutch issues with my 2011 XUV 550 S4 Gator. Ordered a new clutch. That clutch worked for about one year and started shifting issues again. Looked here at Gator Forum and found people talking about JD ...John Deere Gator Forum > John Deere Gator XUV 2011-20xx > XUV General Discussion John Deere Gator 2011 - ??? > Clutch Issues - Again. PDA. View Full Version : Clutch Issues - Again. emnesto. 08-01-2014, 05:59 PM. I have 2013 825i and love it all except for the clutch. I still have low hours (less than 100), but clutch has been replaced twice ...John Deere is a trusted name in the agricultural industry and has been providing farmers with reliable, high-quality equipment for over 170 years. To keep your John Deere running a...I fixed the John Deere gator shifting problem with a bicycle brake. It was a quick fix and I hope to design something even better in the future. I can’t bel...PM Sent as well. Please contact JD Clutch Doc at [email protected]. Thank you. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 synthetic winch-Electric Dump- Gillmore Seat Covers, Jensen HD Stereo with Sirius-XM ...2. 200mph. 3919 posts · Joined 2014. #4 · Aug 18, 2023. New clutch has high enough probability of repeating the same sticking issue, while @MBDiagMan solution has proven to provide long term success. 2012 JD855D OPS Black Poly Roof, Deluxe Cargo Box, Front and Rear Protection, Power Lift, Front Hood Rack, Rear Screen (homemade), 800 Watt ...Gator Clutch Problem. XUV590M with the dreaded sticky clutch problem. Has 22 hours on the machine. 6 months out of warranty. I called up the dealership and complained. They agreed to fix it for $170, saying they would give a little and get JD to give a little. Said it was a well known problem and they could fix it with no parts.

Some common issues or problems associated with the clutch on a John Deere Gator include: 1. Slipping clutch: This occurs when the clutch fails to fully engage or …3. Clutch problems. If you are experiencing noise coming out if the John Deere 825I, and not functioning while idle, then your UTV has clutch problems. Clutch problems can cause shifting issues. There is no easy fix for the clutch problem. You can try replacing the clutches from a third-party clutch change dealer. 4.This is a quick overview of how to remove the primary clutch pulley on a John Deere Gator TX. I bought the new clutch from my JD dealer and the hardware from...Instagram:https://instagram. conan exiles obsidian bars A forum community dedicated to John Deere Gator owners and enthusiasts. Come join the discussion about troubleshooting, ... Please ask your clutch or CVT related questions here. 1.1K 673K 4d ago. 1.1K 673K 4d ago ... tricks, or any problems, ...Warranty Statements. Get, read, download, or print the warranty for your equipment. IMPORTANT WARRANTY NOTICE: The Warranty for new John Deere equipment is set forth in a separate document provided by the dealer. Contact your local dealer for more information. Feedback. Discover warranty statements for new John Deere products. marc rollman obituary John Deere tractors are made in America at a number of plants throughout the country, primarily in Illinois and Iowa. Many of these factories offer guided tours that provide an ins... kim castro khou 11 John Deere Gator Forum > John Deere Gator XUV 2011-20xx > XUV General Discussion John Deere Gator 2011 - ??? > Hard to get out of gear! PDA. ... Your problem is in your clutch, there is a DTAC solution that covers your problem. If your machine is still under warranty take it to your dealer, the solution is a new clutch. ...Blrack AM140985 Complete Primary Drive Clutch Fit for John Deere Gator Trail Gator 4X2 Diesel Gator Worksite Gator 1200A Bunker Replaces AM128794 AM141005. ... There was a problem filtering reviews right now. Please try again later. James M. Keene. 5.0 out of 5 stars Worked as described. Reviewed in the United States on February 14, 2024. movies vestal ny theater John Deere Gator Forums. 51.7K posts 15.3K members Since 2011 A forum community dedicated to John Deere Gator owners and enthusiasts. Come join the discussion about troubleshooting, maintenance, repairs, modifications, classifieds, and more! Show Less . Full Forum Listing ... routing number chase ga Honda's Valkyrie cruiser motorcycle sets itself apart from the competition with its immense six-cylinder motor, borrowed from Honda's Goldwing. Keeping the motor under control is a...First, remove the bed. You will need a metric set of wrenches. Then a 1/4" drive metric socket set helps a lot as does having a good supply of 1/4" extensions and a universal joint. This is used for accessing the bolts that hold the clutch cover halves together especially in the rear. kickback jacks wilmington nc menu Bunky. 485 posts · Joined 2013. #2 · Sep 2, 2017 (Edited) My JD tech ref does not mention anything unique about removing the driven clutch (secondary clutch) bolt. The torque on the bolt is 52 ft lbs. You are supposed to mark the parts to assemble it back correctly. Al.835R gator with cab issues. Hey guys first post. I have 835R Cab unit. I took possession of it in November of 18. Less then 100hrs. It has been in the shop 5 times as of today. So far the AC has been out twice. Windshield leak and door leak 3 rd time to the point if raining the cab would just fill up. eggers funeral home sd Solution: First, utilize a pressure gauge to check the fuel pressure. If the fuel pressure is regular, check the situation of the fuel injectors, pump, wires, and air filter. Change all the faulty fuel elements if required. 5. Fuel Pump Issue. This is another significant problem with a Gator 825i.Step 5. Place the gearshift in the "Neutral" position. Start the engine to check neutral start. Drive the machine over rough ground to check adjustments. The John Deere Gator is a multi-use utility vehicle; it uses a centrifugal clutch to propel the machine. This system is belt driven, so that when the gas pedal is depressed the belt opens up ... how many air conditioners do i need ark But while John Deere is mostly looked at as providing quality vehicles, there are some common issues that plague John Deere Gators as a whole. Below are the seven most common John Deere Gator problems. Hard Shifting Into Or Out Of Gear. The stock clutch system in the John Deere Gators are the most problematic feature of these models.3 posts · Joined 2023. #6 · Apr 22, 2023. Dealer hasn't actually been much help. We ordered high performance belts but haven't had a chance to put one on. However, did talk to a friend yesterday. His brother-in-law is experiencing the same issue with his new gator. He was told it could a clutch issue. kittitas county obituaries You can easily duplicate the JDG813-1 removal tool. Cut a 3" length of 1/2" un-threaded steel rod. Square off and de-burr the ends, but don't round them over. After removing the mounting bolt & washer from the end of the primary clutch, insert the rod into the crankshaft hole.Many of the low-effort hacks don't actually work. Here's what does. Of all the garden pests, deer can be some of the most frustrating. They don’t care if you’re sprinkling coffee g... gas prices albert lea Gator 6x4, fd620d clutch bolt size. Anyone got the specs on the bolt that holds the clutch on to the tapered shaft? The parts diagram for the fd620d lists it as a 10x1.5x28. I picked one up at the local Ace and it doesn't fit. Could it possibly be a left hand thread?Reason for pulling - hard to shift out of reverse. Been that way for a while, my first time pulling / attempting a clutch rebuild. Gator is about 700hrs. There was a slight "creak/squeak to the spring" when compressing by hand, spring looks ok (some of the red paint flaked off top/bottom) - will probably replace anyway. cutler bay movie theater Episode 90 Project John Deere Gator XUV part 1My dad had a 2006 John Deere Gator HPX 4x4 that we used on the farm. It was in great shape but it was only a 2...RSX850i Green and Yellow Sport. Full No Scratch Windshield. Poly Roof. Big Guns Exhaust. Super ATV 2" Lift and winch plate. Ramsey 3000 Lb winch with wireless remote. Led lights up front. 30 inch maxis bighorn installed on factory rims. Custom made roll bar.